An open-source and low-cost dual-extruder 3D printer for macroscale biotic materials
Author(s)
de Alva, Jesse P.; Buehler, Markus
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This work presents the design and fabrication of a novel, dual-extruder biotic 3D printer, tailored for precise deposition of natural biomaterials such as pectin, chitosan, and cellulose. Moving beyond the limitations of traditional thermoplastic extrusion which relies on non-renewable plastics and produces significant waste, this printer utilizes a syringe-based mechanical extruder to deposit viscous biotic material hydrogels. The integration of a dual-extruder system enables the creation of multi-material prints, offering new possibilities for sustainable and biotic manufacturing. Designed with accessibility and versatility in mind, the system features user-friendly operation suitable for non-experts with open-source hardware and software. By providing a robust, customizable, and open-source platform, this work aims to empower researchers, educators, and innovators to advance biomaterials research and expand the reach of sustainable additive manufacturing. The printer fosters a collaborative community and lays the groundwork for further exploration of biological designs and materials.
Date issued
2025-10-22Department
Massachusetts Institute of Technology. Department of Civil and Environmental Engineering; Massachusetts Institute of Technology. Department of Materials Science and EngineeringJournal
Progress in Additive Manufacturing
Publisher
Springer International Publishing
Citation
de Alva, J., Buehler, M. An open-source and low-cost dual-extruder 3D printer for macroscale biotic materials. Prog Addit Manuf (2025).
Version: Final published version